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High reputation Polyurethane Foam Injection Molding - Office Chair Back – Uni-Moulding


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High reputation Polyurethane Foam Injection Molding - Office Chair Back – Uni-Moulding Detail:

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Office Chair Back

Export Country:
England

Completion Time:
1 Month

Tag: Office Chair Back

Challange

The part line is curved, not straight and not ejection pins applied .

Solutions

It highly depends on the mold maker’s skill and knowledge. We are lucky to have our own mold makers who fulfills the job over 20 years.

Product Application Field

Office chair,Office Supplies

Main Challenges

PVC corrosion mold: S136 heat treatment is adopted to increase the hardness and corrosion resistance of the die;

PP chair keel shrinkage: Due to the thick wall thickness of chair keel, PP material is easy to shrink, we first thinned the wall thickness of the keel, and then we added keel ribs to increase the strength of the product. In fact, we add a certain proportion of glass fiber to PP material to increase the strength effect, and appropriately add a certain amount of calcium sulfate and toughening agent to ensure that the product is not easy to shrink and the fluidity of the material can maintain the original properties.

Chair assembly coordination: Before developing the mold, we first processed some samples with a 3D printer, assembled and adapted them, and found out the corresponding problem points, so as to change the design scheme. Before the mold design, we also conducted mold flow analysis on the product, and have used SolidWorks to test the assembly and adaptation details of the product.

The customer designed to use ABS at the wear position of the Department. After test, discussion and negotiation with the customer, the ABS material was replaced with POM material, so that the product has better wear resistance and ensures the service life of plastic office chairs. It has been recognized by customers.
Material replacement:

Main Technology

Mold Analysis, CNC Rough Machining, Heat Treating, Finishing Machining, Wire Cutting, EDM, Polishing, Texture.

Mold Details:

Maximum die size: 1300*1000*800mm
Export Area: EU
Delivery time: 45 days
Part Quantity: 7 pcs
Mold Quantity: 6 sets
Number of Processed Sliders: 12 pcs
Mold Material: S136, NAK80, P20, 718, 45#, etc.
Part Material: PVC, PP+GF, POM
Project Leader: Ken Yeo

Key Words

PVC, PP+GF, Air Trap, Shrinkage, SolidWorks


Product detail pictures:

High reputation Polyurethane Foam Injection Molding -
 Office Chair Back – Uni-Moulding detail pictures


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Our business puts emphasis over the administration, the introduction of talented staff, plus the construction of team building, attempting hard to boost the standard and liability consciousness of personnel customers. Our corporation successfully attained IS9001 Certification and European CE Certification of High reputation Polyurethane Foam Injection Molding - Office Chair Back – Uni-Moulding , The product will supply to all over the world, such as: Slovenia , Brasilia , Albania , Since our establishment, we keep on improving our products and customer service. We are able to provide you with a wide range of high quality hair products at competitive prices. Also we can produce different hair products according to your samples. We insist on high quality and reasonable price. Except this, we provide best OEM service. We warmly welcome OEM orders and customers all over the world to cooperate with us for mutual development in the future.
  • In China, we have many partners, this company is the most satisfying to us, reliable quality and good credit, it is worth appreciation.
    5 Stars By Cindy from South Africa - 2017.05.31 13:26
    It is really lucky to meet such a good supplier, this is our most satisfied cooperation, I think we will work again!
    5 Stars By Emily from Guatemala - 2018.11.28 16:25
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