Well-designed Injection Manufacturing - Cable slack tray – Uni-Moulding

Ground Box Mould

Export Country:
India

Completion Time:
1 Month

Tag: Injection Mould

Challange

There are many angle lifters applied for the mould and space for some of the lifters were very tight. But the customer has to get the features as required.

Solutions

Have the mechanism changed for these features.

Product Application Field

Industrial communication cable tray

Main Challenges

The position of the winding reel in the middle of the product has a thin wall thickness and is very dense. EDM processing is very complex, and the mold is very easy to break. There are many defective products and serious material shortage in injection molding. For the wall thickness problem, first, we replaced the product material and used PC + ABS material, which increases the willfulness of the product and is not easy to break; Second mold core material is treated with S136 heat treatment to increase the life of strength die. Second, we make the middle part into replacement inserts, which can not only solve the problems of mold damage and repair caused by improper injection molding operation, but also solve the problem of gas trapping and material shortage of products.

Main Technology

Mold Analysis, CNC Rough Machining, Heat Treating, Finishing Machining, Wire Cutting, EDM, Polishing, Texture.

Mold Details:

Maximum die size: 1100*1000*800mm
Export Area: EU
Delivery time: 45 days
Part Quantity: 5 pcs
Mold Quantity: 4 sets
Number of Processed Sliders: 6 pcs
Mold Material: 718H, NAK80, P20, 718, 45#, etc.
Part Material: PC+ABS
Project Leader: Ken Yeo

Key Words

PC+ABS, Air Trap, Shrinkage, Distortion